Precision forging die steel parts price

Forging materials in addition to the usual materials, such as various composition of carbon steel and alloy steel, followed by aluminum, magnesium, copper, titanium and its alloys, high temperature iron base alloy, nickel base superalloy, cobalt-based superalloy deformation of the alloy are forged or finish rolling way, only the alloy due to its plastic zone is relatively narrow, so the forging difficulty will be relatively large, the heating temperature of different material, open forging temperature and finish forging temperature have strict requirements.

Equipment

The most common type of forging equipment is the hammer and anvil. Principles behind the hammer and anvil are still used today in drop-hammer equipment. The principle behind the machine is simple: raise the hammer and drop it or propel it into the workpiece, which rests on the anvil. The main variations between drop-hammers are in the way the hammer is powered; the most common being air and steam hammers. Drop-hammers usually operate in a vertical position. The main reason for this is excess energy (energy that isn't used to deform the workpiece) that isn't released as heat or sound needs to be transmitted to the foundation. Moreover, a large machine base is needed to absorb the impacts.

Forging presses

A forging press, often just called a press, is used for press forging. There are two main types: mechanical and hydraulic presses. Mechanical presses function by using cams, cranks and/or toggles to produce a preset (a predetermined force at a certain location in the stroke) and reproducible stroke. Due to the nature of this type of system, different forces are available at different stroke positions. Mechanical presses are faster than their hydraulic counterparts (up to 50 strokes per minute). Their capacities range from 3 to 160 MN (300 to 18,000 short tons-force). Hydraulic presses use fluid pressure and a piston to generate force. The advantages of a hydraulic press over a mechanical press are its flexibility and greater capacity. The disadvantages include a slower, larger, and costlier machine to operate.

The roll forging, upsetting, and automatic hot forging processes all use specialized machinery

Main particulars

	MAIN PARTICULARS
Material for product	Brass, steel, Iron, SS, Aluminum
Standard	ASTM, ASME, DIN, JIS, ISO, BS, API, EN
Certificate	ISO9001, BV
Dimension	As per drawing, as large as we can
Processing	Forging+blasting+Machining
Finishing surface	Machined surface with tectyl891, blasting and painting(Hempel, Inter, Sigma, Jotun), anodize, polishing
Marking	as per clients` requirements
Inspection	material, construction, dimension, heat treatment, hardness, NDT
Quality	ISO9001, BV, PPAP control production CMM, digital projector, Rockwell hardness tester, hydraulic pressure
Lead time	5 days for sample, consult with customer for mass production
Delivery	Express for sample, ocean shipping/air for mass production
Our Capabilities	CNC Machining, CNC center machining, drilling, milling, turning, grinding, tapping, forging, stamping
Engineering&manufacturing services	R&D process, tooling and gauging design, product design Integrated CAD/CAM system, test and measuring
Others	Recyclable, in line with environmental requirements and standards, and reliable

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